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Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

Quick-Mount Ballast Structure is an ideal solution for large and medium-sized photovoltaic power plants, offering a robust, reliable, and efficient mounting solution. Made from high-strength aluminum alloy AL6005-T5, this structure is designed to withstand harsh environmental conditions while providing a stable and secure foundation for solar panels.

Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

🏗 Technical Structure & Materials – Strength and Durability in Every Detail

The Quick-Mount Ballast Structure utilizes AL6005-T5 aluminum alloy, known for its excellent corrosion resistance and high tensile strength. This material choice ensures that the structure is capable of withstanding extreme weather conditions, including high winds and heavy snow loads. The surface of the structure is anodized, providing an additional layer of protection against environmental factors and further enhancing the durability of the system.

Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

Installation Guide

1 Installation of Structure

1.1 Position every main part of the Structure (Front Foot, Mid Foot-1, Mid Foot-2, Rear Foot) as per the design drawing.

Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

1.2 Put the Ballast Try on the Structure according to the design drawing then use the M8*25 bolt to lock tightly.  

Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

2 Installation of Cement Blocks 

Position the cement blocks as per the design drawing.

Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

3 Installation of Solar Panels

Install the Solar Panels on the Structure use the End Clamp and Mid Clamp to fix and fasten the bolt tightly. 

Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

Key Features of the Structure:

  1. High-Quality Aluminum Alloy: The main material, AL6005-T5, is designed to ensure long-lasting performance and resist corrosion over time, even in challenging environments.
  2. Surface Coating: The anodized surface treatment ensures enhanced durability, providing protection against corrosion and improving the product’s lifespan.
  3. Wind Resistance: Withstanding wind speeds of up to 60m/s, this mounting structure is suitable for various environmental conditions.
  4. Snow Load Resistance: The structure can support a snow load of 1.4 kN/m², making it suitable for areas prone to snowfall.
  5. Adjustable Tilt Angles: The mounting system offers a tilt angle range of 10° to 15°, 15° to 30°, and 30° to 60°, allowing for flexibility in optimizing solar panel efficiency based on geographical location and sunlight exposure.

This high-performance structure significantly reduces the overall cost of installation by incorporating high pre-assembled components and minimizing the number of required accessories.


📊 Specifications Overview:

  • Material: AL6005/T5 & SUS304
  • Surface Coating: Anodizing
  • Tilt Angle Range: 10°–15°, 15°–30°, and 30°–60°
  • Design Code: JIS C 8955:2017
  • Standard: AS/NZS 1170
  • Wind Speed: 60m/s
  • Snow Load: 1.4 kN/m²
  • Warranty: 15 years
  • Service Life: 20 years
Quick-Mount Ballast Structure for Large-Scale PV Installations – Durable, Efficient, and Cost-Effective

🔧 Why Choose Quick-Mount Ballast Structure?

  1. Superior Durability: Made from high-strength aluminum alloy and anodized for corrosion resistance, ensuring longevity and reliable performance.
  2. Efficient Design: The pre-assembled components save time during installation, reducing labor costs and improving project timelines.
  3. High Wind and Snow Resistance: Built to endure harsh weather conditions, withstanding winds up to 60m/s and snow loads of 1.4 kN/m².
  4. Flexible Installation Options: The structure supports various tilt angles, allowing for optimal solar energy capture.
  5. Long-Term Investment: Backed by a 15-year warranty and 20-year service life, this structure provides a reliable, sustainable solution for large-scale PV projects.

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