The evolution of solar technology has brought new life to conventional infrastructure, and one of the most innovative applications is the solar carport system. At the heart of such systems lies the carport solar mounting structure — a blend of structural engineering and material science that not only supports photovoltaic modules but also transforms open parking areas into energy-generating assets.
Among the many solutions on the market, the PLUS Solar PS-CPM-AL1 model stands out for its well-engineered aluminum structure, durability under extreme weather conditions, and high design flexibility.
1. High-Strength Material Selection
The foundation of any robust carport solar structure is its materials. The PS-CPM-AL1 utilizes:
- AL6005-T5 aluminum alloy (anodized) for the main structure
- SUS304 stainless steel and additional AL6005-T5 components for key joints and connections
This choice of materials ensures:
- Corrosion resistance in coastal or humid environments
- High tensile strength for load-bearing applications
- Lightweight properties for easier handling and faster installation
- Long-lasting anodized finish that maintains aesthetics and durability
2. Load Performance & Structural Safety
The PLUS Solar carport mounting system is designed to meet international standards such as JIS 8955:2017, DIN 1055, and AS/NZS1170, ensuring reliable structural integrity across diverse climates.
Performance specs include:
- Wind resistance up to 80m/s (equivalent to hurricane-force winds)
- Snow load capacity up to 1.6 kN/m², making it suitable for heavy winter zones
These ratings not only ensure safety but also demonstrate the structural adaptability to global site conditions, from tropical typhoons to alpine snowfall.
3. Versatile Design for Site Flexibility
The system accommodates both landscape and portrait PV module orientations, supporting design flexibility based on available space and energy output goals. It is suitable for:
- Commercial and residential parking areas
- Open ground-mounted installations
This dual-use potential maximizes land efficiency while providing shelter and power generation simultaneously.
4. Pre-Fabrication and Installation Efficiency
A significant engineering advantage of the PS-CPM-AL1 system is its pre-designed and pre-fabricated components. This ensures:
- Accurate manufacturing tolerances
- Reduced on-site labor requirements
- Faster construction timelines (lead time: 2–4 weeks post-deposit)
- Lower installation costs
Moreover, the plug-and-play assembly model reduces the complexity of field installation and aligns with modern construction principles like modularization and lean building processes.
5. Long-Term Durability and Warranty Assurance
With a 20-year lifespan and 10-year product warranty, the system is engineered for longevity. This is critical not only for energy return on investment (ROI) but also for reducing total lifecycle costs — a vital concern in both private and public infrastructure planning.
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